Our solutions and services are geared around Automation, Cybersecurity, and Enterprise IT/ OT Integration.

Enterprise Technologies Integration

At ACET SOLUTIONS, we recognize that successful IT/OT integration is essential for the success of any Industrial Digital Transformation initiative. It is not just connectivity; it’s about harmonizing technologies, securing operations, and enabling smarter, data-driven industrial environments.

With decades of deep expertise in Industrial Control Systems (ICS), Operational Technology (OT), Cybersecurity, and critical operations management, ACET SOLUTIONS brings a unique blend of domain knowledge and digital capability to every IT/OT integration project. Our team understands the real-world challenges of industrial environments—legacy systems, safety requirements, regulatory demands, and mission-critical uptime—and we design solutions that securely, efficiently, and sustainably bridge the gap between IT and OT.

What sets us apart is our ability to:

  • Navigate the complexities of OT Systems limitations, vulnerabilities, protocols, assets, and control environments.
  • Implement secure-by-design architectures necessary for current Cybersecurity requirements.
  • Translate strategic business goals into practical, field-proven integration roadmaps that respect operational realities.
  • Leverage our investments in OT cybersecurity readiness to reduce risk while enabling innovation.

Whether you are modernizing your infrastructure, improving asset visibility, or preparing for AI and analytics adoption, ACET SOLUTIONS ensures your IT/OT integration is not only technically sound but also operationally successful.

IT/OT Architecture Assessment & Design

Establishing the Digital Foundation for Integration and Innovation

Our IT/OT Architecture Assessment & Design service is the cornerstone of every successful digital transformation initiative. We begin with a deep-dive evaluation of your current industrial control systems, enterprise IT infrastructure, data flows, and integration points. Using a structured methodology aligned with ISA-95, the Purdue Model, ISA62443, NIST SP 800-82, ISA 88, UNS, and RAMI 4.0. We identify gaps, risks, and opportunities across the entire digital landscape.

Deliverables include:
• Comprehensive assessment of current IT and OT infrastructure and systems
• Detailed mapping of physical and logical architecture (network, devices, protocols)
• Design of a converged architecture blueprint for seamless IT/OT integration
• Identification of data touchpoints, communication layers, and system dependencies
• Recommendations for scalability, interoperability, and modernization
• Integration of cybersecurity frameworks (e.g., IEC 62443, NERC CIP, NIST, other national and international regulatory standards) to ensure secure architecture design

This service provides a future-ready architectural plan that enables secure, scalable, and high-performance integration between the factory floor and enterprise systems.

OT Data Acquisition & Edge Integration

Capturing Operational Intelligence at the Source

Capturing high-fidelity data from the field is critical to driving digital value. Our OT Data Acquisition & Edge Integration service enables seamless data collection from PLCs, RTUs, HMIs, SCADA, and sensors. We deploy and configure industrial edge gateways that bridge OT devices with IT and cloud environments.

Service scope includes:
• Installation and configuration of industrial data gateways (e.g., Kepware, NeuronEx, Apache PLC4X, MQTT brokers)
• Real-time acquisition of process, production, and asset data
• Edge computing setup for local processing, filtering, and protocol handling
• Connection of shop-floor systems to MES, ERP, and cloud platforms e.g. Siemens Opcenter Execution, Proficy Smart Factory, Tulip, AVEVA, Aspentech Production Execution Manager, Microsoft Dynamics, Microsoft Azure IoT and IBM Maximo
• Implementation of secure communication protocols and access controls to protect data integrity

This service ensures reliable and structured data availability for analytics, reporting, and digital applications, while maintaining robust cybersecurity measures.

Industrial Protocol & Data Modeling Services

Standardizing and Contextualizing Data for Enterprise Use

Operational data in its raw form lacks consistency and structure. Our protocol and data modeling services bridge this gap by translating industrial protocols and organizing data into standardized, enterprise-readable models.

What we deliver:
• Protocol conversion (e.g., Modbus, OPC DA, Profibus to OPC UA, MQTT, REST APIs)
• Tag restructuring and semantic modeling for contextualization
• Development of Unified Namespace frameworks for plant-wide data harmonization
• Mapping of physical assets to digital structures for traceability and analytics
• Incorporation of security measures to ensure data integrity and prevent unauthorized access

These services enable seamless, scalable integration of operational data with IT systems, data lakes, and digital applications, fortified with cybersecurity best practices.

OT/IT Data Pipeline Design & Integration

Creating Intelligent Data Pathways from Plant to Enterprise

Data pipeline design is essential to ensure the right data flows to the right systems in the right format. We design robust, efficient, and secure data pipelines that connect OT assets with business platforms like MES, ERP, data historians, and cloud-based analytics.

Key services include:
• Design of low-latency, high-throughput OT/IT data flows
• Integration with middleware platforms (e.g., Ignition, Node-RED, Azure IoT Hub)
• Data routing logic, transformation rules, and delivery optimization
• Buffering, batching, and streaming configuration based on system needs
• System integration with historian databases, business intelligence tools, and MES/ERP systems
• Implementation of encryption and authentication mechanisms to secure data in transit

This service enables real-time operational insights, end-to-end traceability, and intelligent decision-making, underpinned by strong cybersecurity measures.

Unified Operations Visualization & Intelligence Dashboards

Turning Complex Operational Data into Actionable Insights

We help organizations visualize and monitor their integrated operations through role-based dashboards that combine plant-level data with enterprise KPIs. These dashboards provide a holistic view of operations, performance, and exceptions — accessible from control rooms to executive suites.

Our services include:
• Dashboard design tailored to the needs of operations, maintenance, and business users
• Integration of real-time OT data with production, maintenance, and financial metrics
• Custom user interfaces using Power BI, Grafana, Ignition Perspective, or web apps
• Hierarchical views from plant-level to multi-site analytics
• Alerting, drill-down, and historical trend capabilities
• Role-based access controls and secure authentication to protect sensitive information

With unified dashboards, you gain visibility, transparency, and control across your operations, while ensuring data security and compliance.

Asset & Process Digital Twin Enablement

Creating Dynamic, Data-Driven Representations of Industrial Systems

Digital twins replicate physical assets or processes in a digital environment — enabling simulation, diagnostics, and predictive optimization. Our services help industries build and maintain these virtual models using real

Edge-to-Cloud Connectivity Frameworks

To unlock full digital potential, data must flow securely and efficiently from the edge to enterprise and cloud environments. We design robust edge-to-cloud architectures that support analytics, monitoring, and centralized decision-making.

We offer:
• Edge gateway selection, deployment, and integration
• Configuration of secure data pipelines to Azure, AWS, or private cloud
• Data normalization and routing logic for hybrid environments
• Enablement of real-time and batch data transfers based on business needs
• Edge application containerization and orchestration (e.g., using Docker, Kubernetes)

This service enables high-speed innovation, centralized analytics, and multi-site data convergence.

IT/OT Governance & Lifecycle Enablement

Sustaining Integration Through Structured Execution and Control

Long-term success of IT/OT integration depends on governance, documentation, and lifecycle alignment. We provide the processes, tools, and support needed to manage integration initiatives across their entire lifecycle.

Service elements include:
• Development of IT/OT governance models (data ownership, security, access control)
• FEED studies for large-scale integration and digitalization projects
• Detailed design documentation, asset inventory, and integration mapping
• Project management support from planning to commissioning
• Lifecycle services for system evolution, upgrades, and change management

With strong governance and lifecycle alignment, digital transformation becomes repeatable, measurable, and sustainable.